Connecting the Shop Floor: How Real-Time Work Center Telemetry Drives 40% Less Unplanned Machine Downtime
Bridging the persistent visibility chasm between machine PLC signals and ERP work orders to calculate live OEE and prevent shop-floor bottlenecks.
1. The Disconnected Shop Floor Trap
Paper traveler sheets and end-of-shift clipboard logs obscure the real causes of manufacturing delays.
2. Telemetry Architecture: From Sensors to ERP Work Orders
Lightweight IoT edge gateways parsing Modbus, OPC-UA, and digital pulse counters directly into ClevaraERP.
3. Calculating True OEE in Real Time
Availability x Performance x Quality measured automatically every cycle without manual stopwatch logging.
4. Predictive Maintenance Triggers from Telemetry
Spindle vibration, temperature thresholds, and tool wear alerting maintenance before catastrophic failure.
Ready to Connect Your Shop Floor & Operations?
Experience live work center telemetry, multi-level BOMs, and real-time inventory costing inside ClevaraERP.
Book a 1-on-1 Factory Demo Start Free Trial