Cloud Manufacturing ERP & Shop Floor Operating System
Transform your manufacturing plant with multi-level BOM explosion, finite capacity MRP scheduling, real-time work center telemetry, and automated job costing.
Multi-Level Bill of Materials (BOM) Architecture
Manage complex engineering hierarchies, version revisions, phantom assemblies, and separate setup scrap vs. run scrap calculation to guarantee inventory accuracy.
Shop Floor Telemetry & Live OEE Tracking
Connect directly to work centers and operator touchscreens. Capture real-time uptime, cycle counts, micro-stoppages, and OEE (Availability x Performance x Quality).
Material Requirements Planning (MRP) Engine
Net raw material demand against sales orders, current stock, and vendor lead times. Automatically generate purchase requisitions and manufacturing work orders.
Subcontracting & Outside Toll Processing
Track raw material custody at third-party vendors (anodizing, heat treating, coating). Automatically absorb processing toll fees into finished good unit costs.
Dimensional Stone & Marble Manufacturing MRP
Specialized dimension-based inventory (length x height x thickness). Track quarry blocks through gangsaw cutting, calculate net square-meter yield, and trace book-matched slab lots.
Frequently Asked Questions
What is a Manufacturing ERP and why is it essential for discrete factories?
A Manufacturing ERP unifies front-office operations (sales orders, CRM, purchasing) with shop-floor execution (multi-level BOMs, finite capacity routing, work order dispatch, inventory reservations, and job costing). Unlike generic accounting tools or disconnected spreadsheets, ClevaraERP provides real-time visibility into machine telemetry, work-in-progress (WIP), and lead-time constraints to eliminate production stockouts and late customer shipments.
How does ClevaraERP handle Multi-Level Bills of Materials (BOM) and Phantom Assemblies?
ClevaraERP supports unlimited BOM hierarchy nesting, version revisions, and engineering change orders (ECO). It distinguishes between fixed setup scrap and run scrap percentages, automatically explodes complex assemblies during MRP calculations, and supports phantom (blow-through) assemblies for sub-groups that are manufactured directly on the line without intermediate warehouse stocking.
What is the difference between standalone MRP and ClevaraERP Cloud Manufacturing?
Standalone MRP software operates in isolation, requiring manual updates from external accounting and CRM software. ClevaraERP integrates Material Requirements Planning directly with live sales quotations, purchase orders, multi-warehouse inventory, and financial accounting. When a sales order is confirmed, MRP automatically calculates material shortages, evaluates supplier lead times, and triggers automated RFQs and manufacturing orders.
How does ClevaraERP collect shop floor telemetry and track Overall Equipment Effectiveness (OEE)?
ClevaraERP bridges the operational technology (OT) gap by ingesting machine signals (PLC/SCADA, edge IoT sensors, or touch-screen operator tablets). The platform tracks cycle counts, run times, micro-stoppages, and scrap in real-time, calculating live OEE (Availability x Performance x Quality) and alerting supervisors to bottlenecks before shifts end.
Can ClevaraERP manage subcontracting and outside toll processing?
Yes. ClevaraERP includes built-in subcontracting workflows with dedicated virtual vendor warehouse locations. When outside operations (such as anodizing, heat treatment, or precision coating) are required, the system generates subcontract purchase orders, tracks raw material custody at the vendor's plant, reconciles yield scrap, and automatically absorbs toll fees into finished good unit costs.
How does ClevaraERP support dimensional manufacturing like stone, marble, and granite?
Unlike rigid discrete ERPs that only measure integer units, ClevaraERP features dimension-based inventory tracking (length x height x thickness in millimeters or inches). It tracks quarry blocks through gangsaw cutting, calculates square-meter yields, tracks slab lot numbers with book-matching bundle photos, and manages remanufactured offcuts.
Ready to Connect Your Shop Floor & Operations?
Experience live work center telemetry, multi-level BOMs, and real-time inventory costing inside ClevaraERP.
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